Falcon 1990 Series Concealed Vertical Rod Panic Device Installation Instructions

Product Models

  • 1990: Standard device.
     
  • 1991: Includes a pull.
     
  • 1992: Includes a cylinder.
     
  • 1993: Includes both a pull and a cylinder.
     

Installation Overview


The installation process is broken down into six primary steps:

  1. Rod Assemblies: Install top and bottom rod assemblies into the door, securing them with appropriate machine screws and rod bearing bushings.
     
  2. Cylinder: Install the cylinder, ensuring the mounting bolt heads are flush with the door surface.
     
  3. Pinion Cam and Traveler: Position the pinion cam and traveler, applying lubricant to the cam for longevity.
     
  4. Retractor: Install the retractor over the pinion cam, positioning it for either Hold-back (HB) or Night latch (NL) functions.
     
  5. Top Strike: Install and adjust the top strike using shims as needed for proper pin projection.
     
  6. Housings and Crossbar: Secure the lock stile housing, hinge stile housing, and the crossbar using mounting studs and set screws.
     

Key Component Specifications

ComponentDetails
Top Rods

Available in 35.125″ (7′ door) or 47.125″ (8′ door) lengths.

 
Bottom Rods

Available as a bent rod (35.125″) or hex bolt (37.812″).

 
Latches

Options include standard SU latch, optional electric strike (ES) top latch, or Pullman (PL) bottom latch.

 
Fasteners

Various sizes including #10-32, #8-32, and 1/4-20 machine and Taptite screws.

 
Preparation Requirements

  • Handing: The handing of the device is field-changeable.
     
  • Door Types: Specific preparation instructions are provided for both aluminum doors and hollow metal doors.
     
  • Reinforcement: Minimum reinforcement of 3/16″ is required in the head jamb for the top strike, and 1/8″ in the stile for the panic device.
     
  • Crossbar Length: Calculated as the distance between housing vertical centerlines minus 1-3/4″.